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NASA Engineering and Safety Center

Science

TB 26-10 Printed Circuit Board Assembly Chip Resistor Body Cracking

For more information, contact Joel W. Sills, Langley Research Center, joel.w.sills@nasa.gov. Download PDF here Chip resistors are widely used in NASA projects, yet cases of alumina substrate cracking during environmental testing are rare. Two instances of thick-film chip resistor cracking were observed during thermal cycling after vibration, with fractures occurring across the short axis due […]

Science

TB 26-09 Measured Hammer-Tap Inputs

For more information, contact Joel W. Sills, Langley Research Center, joel.w.sills@nasa.gov. Download the PDF version An instrumented hammer test does not require an idealized single half-sine waveform. When the complete force and response are measured accurately, crest ripples and separated contacts remain known inputs. Force shape changes excitation, but does not inherently invalidate the record. […]

Science

TB 26-08 Complex Modes in Lightly Damped Structural Systems: A Two-Mode Interaction Perspective

For more information, contact Joel W. Sills, Langley Research Center, joel.w.sills@nasa.gov Download the PDF version Complex mode shapes can emerge in a linear structure even when overall damping is low. This behavior can occur when two structural modes are closely spaced in frequency and are coupled through nonproportional damping. As the damping interaction increases, the […]

Science

TB 26-07 Aluminum Alloy 2219 Material Guidance

For more information, contact Donald S. Parker, Kennedy Space Center, donald.s.parker@nasa.gov Download the PDF version Improper casting and forging processes in the manufacture of aluminum alloy 2219 can lead to microstructural defects that result in a sub-optimal response to anodic surface treatments and an increase in corrosion susceptibility. This Technical Bulletin communicates the risks of […]

Science

Risk of Hydrazine Use Following Freeze–Thaw Exposure

For more information, contact Jonathan E. Jones, Langley Research Center, jonathan.e.jones@nasa.gov Download the PDF version The purpose of this Technical Bulletin is to communicate the risks associated with freeze–thaw cycles in hydrazine monopropellant systems and to provide general recommendations for mitigating damage, operational hazards, and loss of system reliability in propulsion and auxiliary hydrazine systems. […]